Just got up in time to see the Superbike races after spending some time in the garage. Today wasn't as productive as I would have liked it to be. I went down to remove the stock brake lines and install the HEL Lines. I first put the front wheel back on and mounted the brake calipers.
I started by unbolting the brake line distribution block on the lower triple.
I then got out the HF Brake bleeder that I used last year to evacuate the system. Thats when the problems started. Of course as the saying goes, "you get what you pay for", held true when the vacuum pump crapped out on me! I got out the mighty vac and rigged up a smaller diameter hose to fit the bleeder screw. I was able to then remove all the fluid from the lines. I'll have to pick up the better model from someone reputable this week. I removed the stock lines from the master cylinder and the calipers and got ready to install the HEL's.
I took it slow installing the new lines making sure that everything was inline and not kinked. The stainless fittings look awesome. Once I had everything correct, I tightened everything down to 14ft lbs. as per the directions.
Don't worry about the fluid showing in the photos. It wasn't a leak and was wiped off promptly after I took these shots.
While I sat looking at the front end, I figured it would be a good time to mock up the PIAA Horns on the now bear lower triple. This was just a mock up and I'll bring home some nice spacers and washers from work tomorrow. I still may have to make some adjustments once the upper fairing is back on for clearance issues.
Now for my dilemma. I couldn't for the life of me get a hard lever when putting the new fluid in. Being that I'm using the Mighty Vac instead of the bleeding tool, I couldn't get a smooth flow of fluid through the system. I filled the master cylinder, tied the brake lever to the "in" position, and pumped up the mighty vac. I then released the clip and unscrewed the bleeder screw. The fluid in the cylinder started it's way down and just about halfway, I closed the bleeder and refilled. I did this about 6 times and still could not get a steady flow. I moved to the brake side caliper and did the same about 5 or 6 times with the same results! I don't know what I'm doing wrong. Is there a trick to doing this when the lines both meet at the master cylinder? If so please let me know. It was getting late so I filled the cylinder once more and buttoned everything up for today. I'll try again this Wednesday. Maybe between now and then, someone will give me some input. Thanks for reading!